Headphone Jack too small for 3.5mm

You’re right. Lots and lots of people use headphones and a very little number of people report this issue, so either they have cases or bottom modules with production flaws or headphones with badly designed or flawed pins.

I have looked into this a while ago and this is what I found:

So from that small sample it looks like the main reasons are:

  • flawed bottom module and
  • cheap headphones
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